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Michael Morgan Hydroponics Facilities and Projects Manager

Las Vegas, NV, USA
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Michael D Morgan

1676 Angel Falls St

Las Vegas NV 89142

(847)668-3909

Michael D Morgan

Experience

2015- Present   Oasis Bio Tech. – Las Vegas NV

Hydroponics Facility and Projects Manager – Indoor Farm – 30 employees

Managed a successful start-up of $25M indoor hydroponics farming operation.  Responsible for specification of HVAC, Boilers, Fertigation equipment.  Manage contractors, vendors and PM contracts.  Implement PM programs on all building, process and packaging equipment.

2012 – 2015   Chelten House Products – North Las Vegas NV

Maintenance Manager – Sauces and Dressings Plant – 150 employees

Coordinated a successful startup of brand new 100,000sf. High Speed Packaging facility. Responsibilities include environmental, waste water treatment, plant automation systems, capital projects and utilities. Implemented new CMMS software (PMC2000) and spare parts inventories.

Managed $13M, 96,000sf expansion, including 2 high speed packaging lines and 2 new processing areas.  Other plant capital projects including $2M ingredient freezer, solids extraction system for waste water treatment, $3M boiler and utilities improvements and $6M bulk ingredient unloading system.

2003 – 2012        Doumak Inc. – Bensenville IL

Maintenance Manager/Plant Engineer – Confections Plant – 200 employees

Responsible for starting up new marshmallow production facility, managing contractors and plant maintenance personnel and training of production associates.

Coordinated bulk unloading projects (rail and truck unloading systems)
Manage a maintenance/engineering budget averaging 6.7M
Conducted hands on training for maintenance mechanics
Coordinated bulk ingredients (sugar and corn starch) capitol project with a savings of  $530,000 annually at a cost of  $1.2M
Responsible for all A/B controls and programming
Replaced manual batching system with automated system
Implemented CMMS software(PMC2000) and spare parts inventory controls
Upgrade water filtration and waste water systems
Added 2 new high speed production lines at a cost of 13M

1999 – 2003            Pillsbury Bakeries and Food Service- Martel OH

Maintenance Manager – Dry Mix Plant – 200 employees

Responsible for total maintenance (facilities, equipment) for a bulk dry mix plant employing 200 union associates supporting 8 packaging lines in a high speed 24/5 operation. Bulk packaging ranges from 5# to 100# finished goods.

Supervise 10+ maintenance associates (3 shifts)
Coordinated startup of 2 new production lines (50# and100#) this included line layout, installation, and training of technical personnel.
Updated PM programs using CMMS (MP2), reducing mechanical downtime by 3%
Implemented Area Maintenance mentality (established ownership in critical areas of the plant)
Set up in house training for maintenance staff (A/B PLC’s, Electrical Safety)
Coordinated startup of plant wide process controls system (Replaced outdated system with A/B ControlLogix System at a cost of $1.5 Million)
Manage all plant level capital projects (Averaging $800,000 per year)
Updated plant scaling system with weigh scale modules (estimated savings of 250,000 per year)
Leader of plant safety committee (2.5 Million man hours without a lost time accident)
Responsible for Environmental Compliance, EPA ect.

1997–1999 International Home Foods/Con-Agra   Lakeville MN

Technical Advisor/Supervisor – Cereal and Baked Goods Plant –800 Employees

Total responsibility for 24/7 confections manufacturing operation, including sanitation, maintenance and quality.

Supervise 30+ production and 10+ maintenance associates.
Coordinated move of 2 production lines and 2 packaging lines, to include training of production and maintenance personnel
Implemented Self Directed Work Teams, therefore reducing the number of direct supervisors by 33%
Managed plant wide auto palletizing and auto packer project with a labor reduction savings of  $1.1M and a cost of $2.8M
Facilitator of the plant Process Improvement Team, team has had successfully improved yield losses from 8% to 6.5%
Successfully implemented a continuous schedule for 2 departments, thus reducing overtime to a minimum

1994–1997 Kraft Foods/Favorite Brands  Kendallville IN/Henderson NV

Maintenance Coordinator – Confections Plants – 700 Employees

Responsible for 3rd shift maintenance for the marshmallow and caramel departments

Supervise 10+ maintenance associates
Coordinated startup of 3 new high speed production lines
Implemented training for new production plant, reducing the startup curve by 50% a savings of $300,000 and reducing the timeline by 6 weeks
Wrote PM schedules and spare parts inventory list for new plant
Initiated savings of $250,000+ by reducing inventory of spare parts and finding local vendors that would stock most of the inventory
Conducted hands on training for maintenance mechanics

1992-1994                        Kraft Foods/Favorite Brands           Kendallville IN

Maintenance Tech – Confections Plant – 700 Employees

Performed both preventive and reactive maintenance on production equipment
Hands on experience with Hayssen, Triangle and Eagle vertical form, fill and seal packaging machines
Install, maintain, troubleshoot and repair plant electrical, mechanical and control systems
Diagnosis, test and repair of malfunctioning conveyer belts, motors, mechanical gates and assemblies, switches and relays
Maintain A/B PLC’s and PC controlled equipment

1986–1992 US Army Ft. Huachuca AZ

Communications Equipment Tech

Installed fiber optics equipment.
Maintained all digital and analog PBX equipment.
Maintained satellite systems.

Education

1986-1989      Cochise College                      Douglas, AZ                AS EET
1999-2001      Chancellor University              Cleveland, OH             BS Business Admin.
2006-2008       Colorado Tech (Online)             Colorado Springs, CO  BS Information Technology

Rockwell Automation

RSLogix5 Advanced Programming –1999

ControlLogix Maintaining and Troubleshooting – 2000

ControlNet, DeviceNet Communications – 2001

National Technology Transfer

National Electrical Code Training – 2000

Electrical Safety Training – 2001

Effective Maintenance Management – 2002